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FORMA
FEEDING SYSTEM
FORMA
BAR DISTRIBUTION SYSTEM
Bar
Distribution System provides the distribution of horizontal positioned,
geometrically shaped products, such as circular, square and rectangular.
Depending the capacity of production of the product, the feeding
to more than one packaging machine, can be done fully automatic
controllably. Additionally stocking and reverse feeding systems
are integrated in this unit. The system can be used for moulded
products, layered cakes, sandwich biscuits, or products, which come
in sets as well.
Bar Distribution system is mantled at the end of the cooling tunnel
or further at the end of the line. In this system, completely high
technology is used and easy operation principal is applied.
FUNCTIONS
System consists of three groups. These are as follows:
•
Distribution system
•
Product
Feeding Line
•
Packaging
Unit.
DISTRIBUTION
SYSTEM
This
system contains 6 types of conveyor application. The band width
is 1000 mm. These conveyors are as follows:
•
Inclined
Conveyor
•
Directing
Conveyors
•
Buffering
Conveyor
•
Bottom
Conveyors
•
Re-feeding
Conveyor
•
Stocking
Conveyor.
INCLINED
CONVEYOR
•
Inclined
conveyor is for level synchronization of the height of the Bar Distribution
System and the exit conveyor of the production line.
•
On
this conveyor, the collimation (adjustment) operation is made.
•
Operates
with appropriate command to its system from the PLC.
DIRECTING
CONVEYOR
•
The
distances between products are widened.
•
Products
are taken under control.
•
Provides
the necessary product flow for the feeding line.
•
Depending
on the fullness of the stocking conveyor, provides the passage of
the products to the bottom or upper conveyor.
BUFFERING
CONVEYOR
•
At
this section, for feeding products to the feeding band, two or three
product groups are kept waiting.
•
Provides
the feeding to the packaging machine, according to the capacity
of the packaging machine.
BOTTOM
CONVEYOR
The excess products from the first packaging machine are transferred
to the second packaging machine by this conveyor.
RE-FEEDING
CONVEYOR BAND
When the machine stops, this conveyor provides the transfer of the
excess and over capacity products to the stocking conveyor and re-feeding
of the products to the packaging machine again.
STOCKING
CONVEYOR
•
During
feeding, this conveyor stocks the accumulated products, which are
caused from the packaging machine's stopping and difference in speed.
Depending on the preference, the conveyor is 3-5 or 8 meters length.
This conveyor is used for short-time storage of the accumulated
products. The band controls of all the conveyors at this group are
provided by pneumatic system.
•
Easy
band change system.
•
Drive
commands are taken from the PLC.
•
Stainless
steel frame and construction.
•
The
bands are chosen appropriate to the food norms.
•
Sharp
rotation system at the band rotations.
FEEDING
LINE
•
Fast
Feeding Unit.
•
Horizontal
Packaging Machine.
•
Rotation,
collection, distance opening and entry to the packaging section
of the products; which come from the Forma Bar Distribution System,
up to the packaging section are provided by this system.
•
System
is controlled by SERVO and AC motors.
•
8
Special Conveyors
•
At
each station, appropriate functions to the aim of the line, is obtained.
•
Product
passes are provided by sharp rotation radius.
•
Easy
band change can be done.
Spare
Parts and Accessories :
•
4
(four) pieces of Jaw Resistance
•
2
(two) pieces of Reel Resistance
•
10(ten)
sets of Product Pusher Pallet
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